Lesson
The theory — Mohr's Circle & Stress on a Tilted Plane
The stress acting on a plane through a point depends on which plane you cut. In two dimensions three numbers describe it, σx, σy and τxy, and turning the plane by θ gives new values by the transformation equations. Mohr's circle draws all of them at once. Each plane is a point (σ, τ) on a circle centred at (σx + σy) ÷ 2 with radius R = √(((σx − σy) ÷ 2)² + τxy²), and turning the plane by θ moves its point 2θ round the circle. Where the circle crosses the σ axis are the principal stresses σ1 and σ2, on planes that carry no shear; its top and bottom are the maximum in-plane shear, R, on planes at 45° to them.
What each symbol means
σ1- the larger in-plane principal stress, C + R. The greatest normal stress on any plane square to the page
σ2- the smaller in-plane principal stress, C − R. Its plane is at right angles to σ1's
R- the circle's radius, and the largest shear on any plane square to the page
θp- the angle from the x axis to the plane of σ1. Half the angle between them on the circle
τ_abs- the absolute maximum shear, half the spread of σ1, σ2 and σ3 = 0. Larger than R whenever σ1 and σ2 share a sign
- Breaks when
- Thin-wall theory drops the radial stress, which is −p at the inside face. For the vessel preset σ3 is −2 MPa there rather than zero, and with the thin-wall hoop stress the largest shear at the inner surface is 51 MPa, not 50. σ3 = 0 holds exactly only at the outer surface, and the thin-wall stresses themselves are approximations, good to about 1% for a wall this thin.
Problem solved in full
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Checking a pressure vessel against yield 5 steps
A steel cylinder of radius 500 mm with a 10 mm wall holds gas at 2 MPa. The steel yields at 250 MPa. Find the stresses in the wall, the largest shear, and the safety factor against yield by Tresca's criterion. Press Pressure vessel wall to check each figure.
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Thin-wall theory gives the two stresses in the wall directly. The hoop stress is twice the axial one:
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Neither direction carries shear, so these are already the principal stresses, and the in-plane circle follows:
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The largest shear on any plane square to the wall is the radius:
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At the outer surface nothing presses on the wall, so the third principal stress is zero, and the biggest of the three circles runs from σ1 to it:
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Tresca compares twice the largest shear with the yield strength:
Answer
The wall carries 100 MPa round the hoop and 50 MPa along the axis. The largest shear is 50 MPa, through the thickness, not the 25 MPa the in-plane circle shows, and the Tresca safety factor is 2.50. Worked from the in-plane circle alone it would have been 5.00, twice what the vessel has.
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Learning path
Where the load goes
References (2)
- Where the circle comes from. Mohr published the graphical construction for the state of stress at a point in 1882: O. Mohr, "Über die Darstellung des Spannungszustandes und des Deformationszustandes eines Körperelementes." Zivilingenieur 28, 1882.
- Where the two material values would be checked. THEY WERE NOT TAKEN FROM HERE — see the note: A materials handbook or the relevant specification: ASTM A36 or EN 10025 S275 for structural steel, ASTM A48 for grey cast iron.